The #1 Solution for Organic Waste Management
EnergyBin is a state-of-the-art biogas plant to convert organic waste into gas or electricity in the most efficient and cost effective manner.
Trusted by Top Brands in India
Fabricated from IS 2062, stress and corrosion tested designed, Fabricated in MS + Coal Tar / Black Japan Epoxy + PU Paint. (internal 140-160 micron thick epoxy).
50 mm PUF/Thermocol insulation, along with GI / AL cladding, to maintain the digester temperature, which may vary due to seasonal temperature difference.
Improved Heat and Mass Transfer
Automatic Aeration and mixing in primary digestor and Mixing and biogas circulation in secondary, which improve mass transfer and heat transfer.
Innovative design to hold microbes and prevent them to wash out.
Can provide daily data to customer about waste been fed, biogas been produce and also gives an indication of preventive maintenance parameter.
Innovative low cost solid liquid handling system, which helps to recycle water and reduces fresh water usage
EnergyBin in the Press
KMC's pilot project’s success could lead to similar projects in other municipalities and involvement of the private sector on a bigger scale.
This Start-up could be answer to city’s garbage woes
Energy from biomass of constructed wetlands
Vishal Khalde's selection for his innovative waste to energy solution
Canteen food waste innovative pre fabricated plug and play solution
Vishal Khalde, selected by Royal Academy of Engineering, London, for his social Innovation
Certifications & Awards
"Leaders in Innvoation Fellowships"
"Best Waste to Energy Product"
EnergyBin has been designed to address all the technological & financial downsides with the current options for organic waste managment like composting, civil plants, vermiculture, waste converters and others. Compare & see why EnergyBin is the right choice.
|Parameters||Traditional Composting||Vermicomposting||Instant Composting||Traditional Biogas Plant||EnergyBin|
|Technology||It is the process converting organic waste to compost through addition of culture and naturally decomposing it for 25-30 days.||It is the process of conversion of organic waste to manureby using earthworm, in specially designed pits. The proceess takes 25-30 days||These so called Instant composter work on principle of heating waste to reduce the moisture, mixing it with either saw dust or previous day residue.||This is the process in which organic waste is decomposed, by anerobic digestion to produce biogas and manure.||EnergyBin is a NexGen version of traditional biogas plant. Were the anerobic digestion takes place in a controlled manner and through advanace state of art technology|
|Disadvantage||Occupies large space, Loss of Amonia, labour intensive, foul odor, shabby layout, problems of flies, rodents.||Occupies large space, Long cycle time, Too much Wet Waste can create problem, labour intensive, foul odor, shabby layout, problems of flies, rodents.||Un Scientific treatmnet, High amount of energy is consumed, to dry the wet waste and convert is into dry form, Low grade manure quality, cannot handle liquid organic waste.||Occupies Large area compared to EnergyBin. No control over the process parameter, shabby design. Crusher should be carefully operated.||Segregation of waste is crucial, as the crucher cannot hadle, metal, glass or ceramic part.|
|Operation & labour||Highly Labour Intensive, need regular addition of culture||Highly Labour Intensive + need regular addition of culture + cowdung is required||Moderately Labour intensive + addition of culture and dry matter||Labour intensive, for continious monitoring of Biogas, flare unit, liquid manure, as there is no automation||Unskilled worker just need to dump the segrgated organic waste in the Hooper and press start button. Rest all the operations are automated.|
|Energy Consumption||Comparitively Low||Comparitively Low||High Energy consumption, 10 times of EnergyBin||Moderate Energy consumption||Need just less than 10% of its own energy produce|
|Time for Process||25-30 days||40-50 days||2-3 days||Daily you feed waste daily you get a biogas||Instant = Daily you feed waste daily you get a biogas|
|Type of Waste can be handled||Good for Vegetable, fruit and garden waste||Good for Vegetable, fruit and garden waste||As heating is involve, liquid waste dreacreases its efficiency||Can handle all kind of waste, depending on the crushering system||Indegeniously developed crusher, is able to handle all kind of waste|
|Foul Smell / Odour||Odur and rodent problem if not manage carefully||Odur and rodent problem if not manage carefully||Odur and leacheat problem||Odour problem, due to unhygenice conditions||Waste is treated at source, so no odour problem at all.|
|Revenue Generated||Low, in form of manure||Low, in form of manure||Very Low- Quality of manure is not as per standards||LYes in form of Biogas||30 - 40% more production of biogas, so more revenue is genertaed|
|Aesthetics / Design||Very Shabby Design||Very Shabby Design||Moderatly good design||Very Shabby Design||Aesthetically and very elegant/ly design|
|Operational Expenses||High Labour cost||High labour cost||Very High energy cost and also labour cost||High Labour cost||Very Low time required for dumping the waste in hopper|
|Capital Investment||High civil work required||High civil work required||Moderate||Moderate||The product is paid off in less than 2 years|
|Space Required||Very High||Very High||Low||Large||Moderate|
See EnergyBin going live at ThyssenKrupp in their Pune location. Contact us today for a free consultation.
EnergyBin comes in multiple capacity models to addresses organic waste management needs of businesses of all sizes.
|Waste Processing Capacity (Kg/d)||100||250||500||750||1000||1500||2000||2500|
|Dimensions (L x B x H) m||4 x 2.5 x 2.5||6.5 x 2.7 x3||6.5 x 3.5 x 3.5||9 x 3.5 x 3.5||9 x 4 x 4||12.5 x 4 x 4||15 x 4 x 4||18 X 4 X 4|
|Electricity Consumed (kWh/d)||2.5||6||10||12||18||25||31||38|
|Biogas Output (Nm3)||12-13||30-32||60-64||90-95||120 -130||180-190||240-260||300 -340|
|LPG Equivalent Biogas (Kg)||7||15||30||45||60||90||120||150|
|Power Generation Potential (kWh)||18||45||90||135||180||270||360||450|
|Manure Output @ 30% TS (Dry)||10||25||50||75||100||150||200||250|
|Liquid Manure (liters)||80||200||400||600||800||1200||1600||2000|
|LPG Replace / Ann @ 70 Rs/Kg||1,76,400.00||3,78,000.00||7,56,000.00||11,34,000.00||15,12,000.00||22,68,000.00||30,24,000.00||37,80,000.00|
|Electricity Produce/ Ann @ 11.5 Rs/kWh||74,520.00||1,86,300.00||3,72,600.00||5,58,900.00||7,45,200.00||11,17,800.00||14,90,400.00||18,63,000.00|
|Organic Manure / Ann @ 3 Rs/kg||10,800.00||27,000.00||54,000.00||81,000.00||1,08,000.00||1,62,000.00||2,16,000.00||2,70,000.00|
|Disposal Cost / Ann @ 0.75 Rs/kg||27,000.00||67,500.00||1,35,000.00||2,02,50000||2,70,000.00||4,05,000.00||5,40,000.00||6,75,000.00|
EnergyBin is for everyone - Manufacturing Units. Hotels. Resorts. Housing Societies. And more.
We help you understand all your organic waste management alternatives considering amount of waste, technology, long terms needs and budget constraints to explain how EnergyBin fits in. Contact us today to get started with a free consultation.